Packaging Solution

Packaging Solution

Whey Protein Powder Filling and Packing Machine

Whey Protein Powder Machine

Whey Protein Powder Machine

ZOMUKIKAI provides a professional solution for packaging 1 kg whey protein powder with scoop insertion into stand-up zipper pouches. The system combines precise powder filling, hygienic dust control, automatic scoop feeding, and reliable pouch sealing for high-quality protein powder packaging.

High-Accuracy 1 kg Protein Powder Filling

The machine uses a servo auger filler for 1 kg whey protein powder dosing, achieving filling accuracy within ±0.5% per pouch.

Suitable for various protein powder types:

  • Whey Protein Concentrate (WPC)
  • Whey Protein Isolate (WPI)
  • Whey Protein Hydrolysate (WPH)

The machine is also compatible with:

  • Dusty protein powder
  • High-fat protein powder
  • Fine powder
  • Poor-flowing powder
  • Instant protein powder

For special powder characteristics, ZOMUKIKAI can customize the auger with anti-stick design to improve material flow and maintain precise filling accuracy.



Advanced Dust-Control Packaging Design

Protein powder packaging requires effective dust management to maintain hygiene and sealing quality.

ZOMUKIKAI integrates:

  • Vacuum dust collector
  • Special powder hopper
  • Dust-removal device around the filling area

During filling, airborne powder is immediately extracted by the vacuum dust collector. The pouch mouth cleaning device removes residual powder before sealing, ensuring:

  • Cleaner sealing area
  • Better sealing quality
  • Reduced powder leakage

The machine frame is fully enclosed to minimize external powder contamination and maintain a cleaner production environment.



Customized Zipper Opening Solution

Most European and American customers use stand-up zipper pouches where the distance between the pouch opening and zipper exceeds the standard 25 mm design, commonly reaching 40–45 mm.

Therefore, ZOMUKIKAI customizes the servo zipper opening system according to the actual pouch structure.

For customers using multiple pouch sizes:

  • Different pouch widths and lengths are acceptable
  • The distance from pouch opening to zipper should remain consistent
  • This allows faster and easier size changeover

A pneumatic zipper opening system is also available as an alternative option.



Automatic Scoop Insertion

The machine follows the principle of:

One Bag. One Scoop.

A Teflon-coated vibratory bowl feeder combined with photoelectric detection ensures that each pouch receives exactly one scoop after powder filling.

Advantages:

  • Stable scoop feeding
  • Anti-static and anti-stick performance
  • Reliable one-scoop-per-bag operation


Double Heat Sealing

The machine uses dual heat sealing technology to provide:

  • Stronger sealing performance
  • Better pouch appearance
  • Improved package reliability during transportation and storage


Suitable Applications

This solution is ideal for:

  • Whey protein powder
  • Sports nutrition powder
  • Meal replacement powder
  • Nutritional supplements
  • Instant beverage powder
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