GMP Premade Pouch Machine for Tablet & Capsule

The ZOMUKIKAI GMP Premade Pouch Machine for Tablets and Capsules is a pharmaceutical-grade packaging solution designed for the automatic counting, filling, inspection, and sealing of solid oral dosage forms. Developed in accordance with GMP requirements, the system combines high-speed counting technology, desiccant insertion, in-line inspection, and automatic rejection functions within a fully enclosed and hygienic production environment.

This integrated packaging line helps pharmaceutical and nutraceutical manufacturers achieve higher production efficiency while maintaining strict quality control standards. Through continuous monitoring and intelligent detection systems, the machine ensures that every pouch meets the required specifications before leaving the production line.

With counting accuracy reaching up to 2 tablets or capsules per 10,000 pieces, the machine provides exceptional precision for products requiring accurate dosage control and moisture protection.

Advanced In-Process Control & Automatic Rejection System

To ensure product quality and compliance, the machine continuously monitors the packaging process and automatically removes non-conforming products.

Automatic Detection and Rejection Functions

✔ Empty pouch detection and rejection

✔ Incorrect tablet or capsule quantity detection and rejection

✔ Missing desiccant detection and rejection

✔ Broken tablet, chipped tablet, or fragment detection and rejection

✔ Product presence verification before sealing

By automatically rejecting defective pouches, the machine minimizes the risk of customer complaints, product recalls, and costly manual inspections.

GMP-Compliant Safety and Quality Assurance Features

The machine incorporates multiple safety interlocks and alarm systems to ensure reliable operation and consistent packaging quality.

Standard Safety Features

✔ No pouch detected — No filling, No sealing

✔ Pouch not properly opened — Filling and sealing disabled

✔ Low compressed air pressure alarm

✔ Heating temperature over-limit alarm

✔ Fault diagnosis and alarm display on HMI

✔ Emergency stop and safety protection system

These functions help maintain production stability while ensuring compliance with pharmaceutical packaging requirements.

High-Accuracy Counting Technology

The counting system is specifically designed for pharmaceutical products and can handle a wide range of:

• Tablets
• Hard capsules
• Soft capsules
• Nutraceutical supplements
• Effervescent tablets
• Healthcare products

The intelligent counting module delivers high-speed operation while maintaining outstanding accuracy, making it suitable for both small-batch and large-scale production environments.

Integrated Desiccant Insertion for Moisture Protection

Many pharmaceutical and nutraceutical products are highly sensitive to moisture. The optional desiccant insertion unit automatically inserts desiccant sachets into each pouch before sealing, helping to:

• Extend product shelf life
• Prevent moisture absorption
• Maintain product stability
• Improve packaging quality

This makes the machine particularly suitable for products requiring enhanced environmental protection during storage and transportation.

Why Choose ZOMUKIKAI GMP Premade Pouch Machine?

• GMP-oriented machine design
• High-accuracy tablet and capsule counting
• Automatic desiccant insertion
• Comprehensive in-line inspection system
• Automatic rejection of defective pouches
• Fully enclosed hygienic structure
• User-friendly Siemens PLC control system
• Suitable for pharmaceutical, nutraceutical, and healthcare industries

Applications

The machine is ideal for packaging:

• Pharmaceutical tablets
• Hard gelatin capsules
• Softgel capsules
• Vitamin supplements
• Nutritional supplements
• Healthcare products
• Traditional herbal medicine tablets
• Moisture-sensitive solid oral dosage forms

Whether packaging prescription medicines, over-the-counter products, or dietary supplements, the ZOMUKIKAI GMP Premade Pouch Machine delivers reliable performance, exceptional accuracy, and pharmaceutical-grade packaging quality.