Turnkey Tablet & Powder Pouch Packaging Solution

Turnkey Packaging Solution for Multi-Material Pharmaceutical Products

Precision Tablet Counting & Micro-Dose Powder Filling

ZOMUKIKAI provides a customized turnkey packaging solution for a new pharmaceutical application requiring extreme accuracy, dust-free operation, and stable long-term performance.

The system is designed to package multiple materials in one pouch, including tablets counted by quantity and powder filled by weight, meeting strict hygiene and safety standards.

Application Requirements

• Premade pouch with medical gauze inside
• Accurate insertion of 1 / 2 / 3 / 4 tablets
• Precise filling of 0.5 g powder
• Dust-proof design to protect operators
• Finished pouches counted and stacked 25 bags per group for easy bundling

Innovative Tablet Counting Method

Conventional electronic tablet counters are not suitable for low tablet quantities such as 1–4 pieces. Vibratory bowl counting with photo sensors also struggles with speed and stability.

ZOMUKIKAI Solution: Molded Measuring Cup Counting

• Accurate and repeatable counting of 1–4 tablets
• Simple, stable, and cost-effective
• No electronic miscounting risk
• No dust generation, ideal for pharmaceutical use

High-Precision Powder Filling System

• Filling dosage: 0.5 g
• Technology: High-precision micro screw auger
• Stable, consistent filling accuracy
• Integrated detection to ensure powder is correctly filled

The powder filling station is fully enclosed to minimize dust and ensure operator safety.

Stable Dual-Material Packaging

Despite handling two different materials with extreme precision requirements, the machine operates smoothly and reliably through intelligent coordination of tablet counting and powder filling.

Finished Bag Counting & Stacking

• Automatic bag counting
• 25 pouches stacked per batch
• Neatly arranged for convenient manual bundling

Why Choose ZOMUKIKAI Premade Pouch Machines?

Fully Enclosed Machine Frame

• Effectively prevents powder dust leakage
• Clean and safe working environment

Safety Protection System

• Safety doors with alarm and automatic stop
• Four safety doors with indicator lights
• Three-color tower light showing machine status

Standard Detection Features

• No bag, no filling, no sealing
• No filling or sealing if pouch is not opened correctly
• Low air pressure alarm
• Temperature over-limit alarm

Reject System for Defective Products

• Rejects empty bags
• Rejects incorrect tablet count
• Rejects bags without powder filling

Bag Bottom Vibration Device

• Adjustable micro-vibration
• Helps products settle properly
• Ensures clean and reliable sealing

A Reliable Turnkey Packaging Partner

This solution highlights ZOMUKIKAI’s strength in non-standard pharmaceutical packaging applications, combining innovation, precision, safety, and cost efficiency into one complete turnkey system.