Pouch Packaging Machine for Efficient Premade Pouch Production
Dev Pouch Packaging Machine for Efficient Premade Pouch Production
As flexible packaging continues to dominate global markets, manufacturers are demanding equipment that delivers higher speed, greater versatility, and lower operation costs. Responding to this trend, ZOMUKIKAI officially introduces its Dual-Lane Pouch Packaging Machine (Model: ZP-8R120D)—a next-generation solution engineered for modern food, chemical, and pharmaceutical factories.
Designed for 80–170 mm premade pouches and capable of handling powders, granules, liquids, and irregular solids, the ZP-8R120D brings unmatched efficiency and flexibility to medium-to-large-scale production lines.
Key Technology Highlights
1. Dual-Lane Rotary System — 80 Bags/Minute Output
The machine features a dual-lane rotary indexing mechanism, allowing two pouches to be processed simultaneously.
This design drastically increases throughput compared to traditional single-lane pouch packers.
✔ Real production output: 60–80 BPM
✔ Ideal for factories aiming to replace two separate single-lane lines
✔ Smooth motion control via servo-driven rotation
This enables the machine to operate continuously with fewer stops, reducing downtime and boosting line efficiency.
2. Wide Pouch Compatibility for Global Markets
Manufacturers can use the machine for nearly all commercial pouch formats:
- Flat pouches
- Stand-up doypacks
- Zipper pouches
- Retort or aluminum laminated pouches
- Single-use sample pouches
The 80–170 mm width range covers 90% of mainstream food and consumer goods packaging styles worldwide.
3. 10g–500g Filling Range — Multi-Industry Adaptability
Whether it’s lightweight powder or heavy particulates, the ZP-8R120D can be paired with multiple fillers:
- Auger powder filler
- Multi-head weigher
- Piston liquid filler
- Servo volumetric cups
- Vibrating weigh system
- Tablet/capsule counting
This flexibility allows one machine to handle snacks, nuts, coffee, spices, rice, powders, detergents, pharma granules, veterinary supplements, and more.
4. Intelligent PLC Control with Error Diagnostics
The machine adopts an industrial-grade PLC + touchscreen HMI system:
- Automatic pouch detection (no pouch → no fill, no seal)
- Fault code display + onboard troubleshooting assistant
- Recipe storage for different product types
- Smart temperature controller for precise sealing
- Motion synchronization across dual lanes
These features dramatically reduce operator burden and human errors.
5. Hygiene-Focused Structural Design
The entire machine is built with:
- Stainless steel 304 contact parts
- Independent electrical cabinet
- Split working zones (product vs. drive area)
- Quick-release parts for fast cleaning
- Full open-frame structure for easy maintenance
This ensures compliance with global standards such as GMP, CE, FDA requirements for clean contact surfaces.
Optional Performance Modules
ZOMUKIKAI provides several functional upgrades to meet specific industry demands:
✔ Zipper Opening System
Automatically opens and aligns zipper pouches.
✔ Nitrogen-Flushing & Gas Replacement
Achieves longer shelf-life for snacks, nuts, coffee, or oxygen-sensitive products.
✔ Dust Removal for Powder Lines
Removes fine particles to ensure clean sealing.
✔ Vacuum or Vacuum + Nitrogen
For high-value food or industrial chemicals.
✔ Check Weigher + Reject System
Ensures each pouch meets weight standards before release.
Industry Applications
The ZP-8R120D is widely used in:
Food Sector
- Coffee beans / ground coffee
- Spices & seasoning powder
- Snack food
- Nuts & dried fruits
- Frozen food
Chemical Sector
- Detergent powder
- Water-soluble fertilizer
- Additives & granules
Pharmaceutical & Health
- Powder supplements
- Nutrition granules
- Veterinary pharma
Pet Food & Animal Feed
- Small-dose treats
- Vitamin blends
- Powder supplements
Factories switching from manual or semi-automatic packaging can achieve 50% to 70% labor reduction.
Market Trends — Why Pouch Packaging Machines Are in Demand
According to industry data:
- Global doypack usage has grown 14% annually
- Premade pouch packaging reduces material waste by 20–30%
- Retailers favor resealable pouches for convenience and sustainability
- Multi-lane automation is replacing old single-lane machines in 2024–2026
ZOMUKIKAI’s dual-lane system aligns perfectly with these trends.
Competitive Advantages of ZOMUKIKAI Machines
| Feature | ZOMUKIKAI | Traditional Machines |
|---|---|---|
| Dual-Lane Speed | ✔ Yes, 80 BPM | ✘ Usually 30–45 BPM |
| Multi-Filler Support | ✔ Flexible | ✘ Limited |
| Cleanroom Design | ✔ Split zones | ✘ Shared areas |
| Pouch Compatibility | ✔ Wide range | ✘ Narrow |
| Stability | ✔ Servo + PLC | ✘ Pneumatic only |
| Operator Learning Curve | Low | High |
Related Machines from ZOMUKIKAI
- Rotary Premade Pouch Machine ZP-8R200
- Large Format Pouch Filler ZP-8R360
- Vertical Form Fill Seal Machine (VFFS)
- Nut Packing Machine (with multi-head weigher)
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Conclusion
The new ZP-8R120D Dual-Lane Pouch Packaging Machine stands out as a powerful solution for manufacturers needing fast, stable, and hygienic pouch packaging. Its flexible configuration, modular upgrades, and high-speed capability make it one of the most efficient systems on the market today.
Call to Action
Manufacturers seeking to enhance productivity and reduce packaging costs are encouraged to explore ZOMUKIKAI’s complete pouch packaging solutions:
Product Page:
https://www.zomukikai.com/packing-machine/pouch-packaging-machine/
Author: ZOMUKIKAI
Category: Packaging Industry News
Tags: pouch packaging machine, premade pouch machine, ZP-8R120D, food packaging automation, high-speed pouch packing
